PRINTING INKS

PRINTING INKS SOLUTIONS

Engineered solutions optimized for printing ink manufacturing.

 

 
Industry Overview

Printing ink manufacturers face ongoing challenges related to viscosity control, pigment dispersion, color consistency, and safe handling of solvent-based components. Any inefficiency in the production process can lead to unstable quality, longer batch times, and increased material waste.

Key Production Challenges

  • Viscosity fluctuations caused by shear heat during mixing

  • Color inconsistency between batches

  • Pigment sedimentation inside tanks and transfer lines

  • Long cleaning downtime between different ink colors

  • High safety risks when working with flammable solvent-based inks

  • The need for precise filtration to avoid impurities that affect printing quality

Technomac Solutions

Durable, chemically resistant tanks with temperature and vacuum control to prevent settling and agglomeration.
TECHNOMAC
Solvent-Resistant Stainless-Steel Reactors
Smart systems that maintain optimal viscosity levels throughout the batch, regardless of temperature or mixing intensity.
TECHNOMAC
Automated Viscosity-Control Modules
Heavy-duty pumps designed for solvent-based inks, preventing clogging and ensuring safe, continuous flow.
TECHNOMAC
Explosion-Proof Transfer Pumps
High-precision filtration systems that remove impurities before filling or before feeding ink to printing lines.
TECHNOMAC
Inline Micron Filtration Units
Accurate filling technology that reduces waste and guarantees consistent volume in every container.
TECHNOMAC
Automated Filling Lines (±1% Accuracy)
Fast-cleaning solutions that reduce downtime between color changes and improve overall productivity.
TECHNOMAC
Solvent-Safe Cleaning & CIP Systems

Expected Results

15-25%

Faster Mixing Cycles

40–60%

Less Sedimentation & Line Blockages

    • Improved pigment dispersion and long-term color stability

    • Up to 15–25% reduction in mixing time

    • Lower sedimentation and fewer transfer-line blockages

    • Faster changeover and cleaning cycles

    • Reduced resin and solvent waste

    • Higher safety levels in flammable ink environments

Micro Case

A flexographic and rotogravure ink manufacturer increased color stability and reduced mixing time by 22% after upgrading to a Technomac high-shear mixing system paired with an automated viscosity control module. The result was higher productivity and significantly lower raw-material losses.

Let’s discuss your printing ink production requirements.

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